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MIHW3000 Series 5-6W, Ultra-High Isolation DIP, Single & Dual Output DC/DC Converters Key Features Efficiency up to 80% 2:1 Wide Input Range 5600VDC Isolation Complies With EN55022 Class A with external coupling capacitor Cio=1 nF < Class B Low Leakage Current Low Isolation Capacitance All I/O Clearance and Creepage Distance 2.0 mm Min. Temperature Performance -40] to +55] MTBF > 700,000 Hours UL60950-1 Safety Approval 2:1 Wide Range EMI EN55022 5600 VDC I/O Isolation Minmax's MIHW3000-Series power modules are specially designed to provide ultra-high levels of isolation 5600VDC in a 24-pin DIP package. Operating input voltage ranges of 9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated output voltages of 5V, 12V, {12V and {15VDC. The -40] to +55] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 6W and a typical full-load efficiency of 80%, continuous short circuit, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. Conducted and radiated emissions < A with external coupling capacitor Cio=1 nF < B. Absolute Maximum Ratings Parameter Input Surge Voltage ( 1000 mS ) 12VDC Input Models 24VDC Input Models 48VDC Input Models Min. -0.7 -0.7 -0.7 ----Max. 25 50 100 260 2,500 Unit VDC VDC VDC ] mW Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conducted EMI Conditions Ambient Case Min. -40 -40 -40 --Max. +55 +95 +125 95 Unit ] ] ] % Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. Free-Air Convection EN55022 Class A 1 MINMAX REV:5 2009/02/02 MIHW3000 Series Model Selection Guide Model Number Input Voltage Output Voltage Output Current Input Current Reflected Ripple Current mA (Typ.) 60 Efficiency VDC MIHW3022 MIHW3023 MIHW3026 MIHW3027 MIHW3032 MIHW3033 MIHW3036 MIHW3037 MIHW3042 MIHW3043 MIHW3046 MIHW3047 12 ( 9 ~ 18 ) 24 ( 18 ~ 36 ) 48 ( 36 ~ 75 ) VDC 5 12 {12 {15 5 12 {12 {15 5 12 {12 {15 Max. mA 1000 500 {250 {200 1000 500 {250 {200 1000 500 {250 {200 Min. mA 200 100 {50 {40 200 100 {50 {40 200 100 {50 {40 @Max. Load mA (Typ.) 570 641 641 641 278 313 313 313 139 156 156 156 @No Load mA (Typ.) 30 20 30 10 15 @Max. Load % (Typ.) 75 78 78 78 77 80 80 80 77 80 80 80 Capacitive Load Models by Vout Maximum Capacitive Load # For each output 5V 1000 12V 470 {12V # 220 {15V # 220 Unit uF Input Fuse Selection Guide 12V Input Models 1200mA Slow - Blow Type 24V Input Models 600mA Slow - Blow Type 48V Input Models 300mA Slow - Blow Type Input Specifications Parameter Start Voltage Model 12V Input Models 24V Input Models 48V Input Models Under Voltage Shutdown 12V Input Models 24V Input Models 48V Input Models Short Circuit Input Power Input Filter All Models Min. 7 13 30 --------Typ. 8 15 33 --------Pi Filter Max. 9 18 36 8.5 16 34 3000 mW VDC Unit REV:5 2009/02/02 MINMAX 2 MIHW3000 Series Output Specifications Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Load Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit 25% Load Step Change Dual Output, Balanced Loads Vin=Min. to Max. Io=100% to 25% 5V Output Models Other Output Models Over Line, Load & Temp. Conditions Min. ----------------120 ------Continuous Typ. {0.5 {0.5 {0.3 {0.5 75 100 ------300 {3 {0.02 Max. {1.0 {2.0 {0.5 {1.0 100 150 180 25 --500 {6 {0.05 Unit % % % % mV P-P mV P-P mV P-P mV rms % uS % %/] General Specifications Parameter Isolation Voltage Rated Isolation Voltage Test Leakage Current Isolation Resistance Isolation Capacitance Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Conditions 60 Seconds Flash Tested for 1 Second 240VAC, 60Hz 500VDC 100KHz,1V Min. 5600 6000 --1000 ----700 Typ. --------7 150 --Max. ----2 --13 ----Unit VDC VDC uA M[ pF KHz K Hours Notes : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. 3 MINMAX REV:5 2009/02/02 MIHW3000 Series Block Diagram Single Output LC Filter +Vo +Vin Dual Output +Vo Com. +Vin LC Filter -Vo PWM Isolation Ref.Amp PWM Isolation Ref.Amp -Vo -Vin -Vin Input Voltage Transient Rating 150 140 130 120 110 100 Vin ( VDC ) 90 80 70 60 50 40 30 20 10 0 10uS 100uS 1mS 10mS 100mS 12VDC Input Models 24VDC Input Models 48VDC Input Models REV:5 2009/02/02 MINMAX 4 MIHW3000 Series 90 90 80 Efficiency (%) 80 70 70 60 60 50 Low Nom Input Voltage (V) High 50 Low Nom Input Voltage (V) High Efficiency vs Input Voltage ( Single Output ) Efficiency vs Input Voltage ( Dual Output ) 90 80 70 Efficiency (%) 60 50 40 30 90 80 70 Efficiency (%) 20 40 60 Load Current(%) 80 100 60 50 40 30 20 20 20 40 60 80 100 Load Current(%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 5 MINMAX REV:5 2009/02/02 MIHW3000 Series Test Configurations Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup. By using a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 kHz) capacitor of a 10uF for the 12V input devices and a 4.7uF for the 24V input devices and a 2.2uF for the 48V devices, capacitor mounted close to the power module helps ensure stability of the unit. Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 kHz) to simulated source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500KHz. To Oscilloscope + Battery + Lin Current Probe +Vin +Out Load DC / DC Converter -Vin -Out Cin + DC Power Source + Cin +Vin DC / DC Converter -Vin +Out Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin Single Output DC / DC Converter -Vin -Out +Out Copper Strip Cout Copper Strip Scope Resistive Load - Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended that 3.3uF capacitors are used on output. + +Vin Single Output DC / DC Converter -Vin +Out +Vin Dual Output DC / DC Converter -Vin +Out Com. -Out Copper Strip Cout Copper Strip Cout Copper Strip Scope Scope Resistive Load DC Power Source - Cout -Out Load + DC Power Source - +Vin +Out Dual Output DC / DC Com. Converter Cout Cout Load Load Design & Feature Considerations Maximum Capacitive Load The MIHW3000 series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during start-up, affecting the ramp-up and the startup time. Connect capacitors at the point of load for best performance. The maximum capacitance can be found in the data sheet. -Vin -Out REV:5 2009/02/02 MINMAX 6 MIHW3000 Series Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 95 C. The derating curves were determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT Electromagnetic emission EN 55022 < A Conducted and radiated emissions < A with external coupling capacitor Cio=1 nF < B 7 MINMAX REV:5 2009/02/02 MIHW3000 Series Mechanical Dimensions 31.8[1.25] Physical Characteristics Case Size 12.0[0.47] 0.5[0.02] : 31.8*20.3*12.0 mm 1.25*0.8*0.47 inches Non-Conductive Black Plastic 18g UL94V-0 Side Case Material Weight Flammability : : : 2.54[0.100] 2.0[0.08] 1 Bottom 24 23 15 11 12 2.54[0.10] 3.8[0.15] 13 0.6[0.024] Tolerance Millimeters X.X{0.25 X.XX{0.13 Inches X.XX{0.01 X.XXX{0.005 {0.002 Pin {0.05 Pin Connections Pin 1 11 12 13 15 23 24 Single Output +Vin No Pin -Vout +Vout No Pin -Vin -Vin Dual Output +Vin Common No Pin -Vout +Vout -Vin -Vin 15.2[0.06] 20.3[0.80] REV:5 2009/02/02 MINMAX 8 |
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